Mechanical hot stamping process steps for shovels:
Material preparation
Select high-strength carbon steel or alloy steel plate as the raw material of the shovel, and cut it into appropriate sizes according to the required shovel specifications.
Heating the billet
Put the billet in a heating furnace and heat it to a red-hot state (about 900°C-1200°C) through high temperature.
This process enables the metal material to reach the best plastic state, which is convenient for subsequent stamping and forming.
Hot stamping
The red-hot billet is quickly placed in the mold, and the mechanical stamping machine applies huge pressure to shape the billet into the initial shape of the shovel in the mold.
During the stamping process, the accuracy of the mold determines the quality of the finished shovel.
Finishing the edge
The stamped shovel billet is trimmed to remove excess scraps and ensure smooth edges.
This can be done using a dedicated trimming machine or grinding equipment.
Heat treatment and strengthening
The stamped shovel is heat treated (such as quenching and tempering) to improve its hardness, wear resistance and toughness.
After quenching, tempering is used to reduce internal stress and prevent brittle cracking of the finished product.
Process characteristics:
High efficiency: Mechanical hot stamping uses high temperature plasticity to quickly produce shovels in large quantities.
High strength: Through heat treatment process, the shovel is guaranteed to be both hard and durable.
High precision: The mold determines the consistency and shape accuracy of the finished product.
Application field:
It is suitable for agriculture, construction, gardening and other industries, and is one of the common labor tool manufacturing processes.
Material preparation
Select high-strength carbon steel or alloy steel plate as the raw material of the shovel, and cut it into appropriate sizes according to the required shovel specifications.
Heating the billet
Put the billet in a heating furnace and heat it to a red-hot state (about 900°C-1200°C) through high temperature.
This process enables the metal material to reach the best plastic state, which is convenient for subsequent stamping and forming.
Hot stamping
The red-hot billet is quickly placed in the mold, and the mechanical stamping machine applies huge pressure to shape the billet into the initial shape of the shovel in the mold.
During the stamping process, the accuracy of the mold determines the quality of the finished shovel.
Finishing the edge
The stamped shovel billet is trimmed to remove excess scraps and ensure smooth edges.
This can be done using a dedicated trimming machine or grinding equipment.
Heat treatment and strengthening
The stamped shovel is heat treated (such as quenching and tempering) to improve its hardness, wear resistance and toughness.
After quenching, tempering is used to reduce internal stress and prevent brittle cracking of the finished product.
Process characteristics:
High efficiency: Mechanical hot stamping uses high temperature plasticity to quickly produce shovels in large quantities.
High strength: Through heat treatment process, the shovel is guaranteed to be both hard and durable.
High precision: The mold determines the consistency and shape accuracy of the finished product.
Application field:
It is suitable for agriculture, construction, gardening and other industries, and is one of the common labor tool manufacturing processes.
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